The Major Metro Project, a landmark infrastructure initiative in India's financial capital, aimed to enhance urban mobility while prioritizing worker safety during construction and ongoing maintenance. A critical safety concern emerged with the rooftop areas of the metro stations, where maintenance personnel would be exposed to unprotected edges, increasing the risk of falls from height.
Given India's stringent workplace safety regulations under the Occupational Safety, Health and Working Conditions Code (OSHWC), the project required a reliable and compliant fall protection system. The solution had to ensure maximum safety without compromising worker mobility or project efficiency.
This Kee Line system was one of the largest landmark infrastructure initiative in India's financial capital, aimed to enhance urban mobility .
Challenge
The project team faced several key challenges in implementing an effective fall protection system:
Ensuring worker safety: The system needed to provide continuous fall protection while allowing workers the flexibility to move freely across the rooftop.
Ease of installation: Given the complexity of metro station structures, the solution had to be easy to install with minimal on-site modifications.
Regulatory compliance: The chosen system needed to meet India's industrial safety standards, including IS 3521 and other applicable guidelines.
Time and budget constraints: The metro project was operating on a strict timeline and budget, requiring a cost-effective and efficient safety solution.
This solution ensures maximum safety without compromising worker mobility or project efficiency.
Solution
After evaluating multiple fall protection systems, the project team selected the Kee Line® Horizontal Lifeline System, a trusted solution known for its durability, compliance, and ease of installation.
Key Features of the Kee Line® System:
Continuous Fall Protection: The lifeline system allows workers to move along the rooftop without disconnecting from the safety line, ensuring uninterrupted protection.
Flexible and Durable Design: Built with high-quality stainless steel and corrosion-resistant components, Kee Line® is ideal for India's diverse climatic conditions, from heavy monsoons to extreme heat.
Minimal On-Site Fabrication: The system is designed for straightforward installation, reducing the need for complex fabrication or hot works, making it safer and faster to deploy.
Compliance with Indian and International Standards: Kee Line® meets IS 3521, EN 795, ANSI Z359, and other global safety standards, ensuring adherence to local and international safety regulations.
Cost-Effective and Time-Efficient: The system's modular design and ease of transportation helped the project stay within budget and meet deadlines without compromising safety.
Implementation & Impact
The Kee Line® system was successfully installed across multiple metro station rooftops, significantly enhancing worker safety. The project saw key benefits, including:
Reduced risk of falls and accidents, leading to improved workplace safety records.
Increased worker efficiency, as personnel could perform maintenance tasks securely and without unnecessary restrictions.
Regulatory compliance, ensuring adherence to Indian workplace safety laws and avoiding potential legal issues.
Minimal disruption to metro operations, as the quick and easy installation process allowed for seamless integration without major structural modifications.
Roof fall protection system
Conclusion
The implementation of the Kee Line® Horizontal Lifeline System at the Major Metro Project has set a new benchmark for worker safety in large-scale infrastructure developments across India. By prioritizing a proactive safety approach, the project not only met regulatory requirements but also demonstrated a commitment to worker well-being and operational efficiency.
As India's metro network continues to expand, the use of advanced fall protection systems like Kee Line® will play a crucial role in ensuring safer working environments for maintenance personnel across the country.
Kee Line Horizontal Lifeline
Freedom to Work. Securely Attached. The Kee Line® horizontal lifeline system is designed to provide workers with freedom of movement on the rooftop while securely attached to the lifeline at all times.